Blackwoods – Greystanes


Greystanes, NSW



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Blackwoods’ Greystanes DC was an existing live operation utilising Dematic’s Multishuttle AS/RS GTP picking system and voice pick zone routing solution, coupled with a manual packing, labelling and despatch process, with consolidation of manual/bulk picks from the existing WMS. Blackwoods engaged ThreeSixty to implement Dematic’s packing automation and sortation solution in a live environment, with minimal disruption to the business and to customer service.


  • Program management
  • Systems design and functional development
  • Equipment selection
  • Property infrastructure upgrade project management, for site readiness
  • Equipment installation
  • After-hours electrical, mechanical and WCS software installation coordination
  • After-hours production testing, commissioning and acceptance
  • SOP and training
  • Change management
  • Transition planning and training of staff
  • Operations management during ramp-up
  • Continuous improvement


“The multiple integrations and staged implementation of this project offered both challenges and opportunities within a live facility, which the Blackwoods team embraced side-by-side with ThreeSixty in a true partnership, and that delivered the benefits of improved customer service, speed and capacity.”
David Weaver, Head of Strategic Projects